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With the development of modern manufacturing, aluminum alloys are widely used in aerospace, automotive, electronics, Medical and other Industries due to their light weight, corrosion resistance and good processability. Custom anodized aluminum parts have gradually become the first choice for many industries due to their excellent appearance, durability and functionality. As a professional aluminum parts manufacturer, JeaSnn is committed to providing customers with high-quality custom anodized aluminum parts with its excellent technology and precision processing technology.
1. Drawing design: the first step of customization
The manufacture of custom aluminum parts begins with precise drawing design. The drawings must not only meet the customer's requirements, but also take into account the Material properties, processing technology and subsequent anodizing treatment. At this stage, designers need to work closely with customers to ensure that the size, shape, function and aesthetics of the aluminum parts fully meet the requirements.
Design considerations:
Dimensions and tolerances: The dimensions and tolerances of custom aluminum parts need to be accurate to the micron level, especially in applications with high precision requirements, such as aerospace or Medical equipment.
Shape and structure: The structural design of aluminum parts should take into account mechanical properties and processing difficulty, and avoid overly complex geometric shapes, which will help optimize processing costs and time.
Anodizing effect: When designing, the surface effect after anodizing should be considered in advance. Factors such as surface color, glossiness and corrosion resistance need to be precisely controlled through design.
2. Material selection: Selection of aluminum alloy
There are many types of aluminum alloy materials, and choosing the right material is crucial to the performance of customized aluminum parts. Commonly used aluminum alloy materials include 6061, 7075, 5052, etc., each with different mechanical properties and corrosion resistance.
Features of common aluminum alloy materials:
6061 aluminum alloy: This material has good comprehensive properties and is suitable for applications that require strong mechanical strength and corrosion resistance, such as automotive parts, mechanical structures, etc.
7075 aluminum alloy: This material has extremely high strength and is widely used in the aerospace field, but it is difficult to process and the price is relatively expensive.
5052 aluminum alloy: It has excellent corrosion resistance and is often used in fields with high corrosion requirements such as marine and chemical equipment.
JeaSnn selects the most suitable aluminum alloy material according to the specific needs of customers to ensure that the finished product has the best performance.
3. Processing technology: precision and efficiency are equally important
The processing of aluminum parts is the key to determining the accuracy and quality of the final product. JeaSnn uses advanced CNC processing technology, laser cutting, milling, drilling and other high-precision processing technologies to ensure that each part can accurately meet the design requirements.
Common processing technologies:
CNC processing: High-precision CNC processing technology can ensure that the dimensional error of aluminum parts is controlled at the micron level, which is suitable for manufacturing parts with complex geometric shapes and high precision requirements.
Laser cutting: Laser cutting technology can achieve extremely high cutting accuracy, especially suitable for the manufacture of thin-walled aluminum parts.
Milling and drilling: Precision milling and drilling technology can meet the deep processing requirements of complex aluminum parts and ensure the shape and functionality of parts.
4. Anodizing: Improve surface quality
Anodizing can not only increase the corrosion resistance of aluminum parts, but also provide aluminum parts with a variety of surface effects, such as different colors and glossiness, to enhance their beauty and durability. JeaSnn has rich experience in anodizing, using environmentally friendly electrolyte and advanced anodizing equipment to ensure that the surface of aluminum parts is smooth, uniform and durable after treatment.
Advantages of anodizing:
Corrosion resistance: The hardness of the anodized layer is high, which can effectively improve the corrosion resistance of aluminum parts and extend their service life.
Beautiful surface: Through anodizing, aluminum parts can obtain various colors, such as silver, gold, black, etc., to meet the personalized needs of different customers.
Wear resistance: The surface of anodized aluminum parts has strong wear resistance and is suitable for high-intensity working environments.
5. Quality control and precision: strictly control every link
At JeaSnn, quality control runs through the entire production process of customized aluminum parts. From the inspection of raw materials, real-time monitoring during the processing process, to the inspection of the final product, we adhere to strict quality management standards. Each aluminum part must undergo a series of precision tests, such as size measurement, surface hardness test, anodizing effect test, etc., to ensure the precision and quality of the final product.
Quality inspection methods:
Dimension inspection: Use high-precision equipment such as coordinate measuring machines (CMM) to ensure that the size of aluminum parts meets the design requirements.
Surface inspection: Check the uniformity and thickness of the anodized layer to ensure the quality of surface treatment.
Mechanical property testing: Perform mechanical property tests such as tension and compression on aluminum parts to ensure that they meet the use requirements.
As a professional manufacturer of customized anodized aluminum parts, JeaSnn can provide customers with high-quality and high-precision customized aluminum parts solutions with years of experience accumulation and technological innovation. Whether it is design, material selection, processing, or anodizing and quality control, every link is strictly controlled to ensure that the most satisfactory aluminum parts are delivered to customers. If you have customized aluminum parts needs, welcome to cooperate with JeaSnn, we will wholeheartedly provide you with professional services.
